This is why it should be an O-Ring or X-ring type with internally lubricated links. Videos show and sound of a bad KTM cam chain tensioner but its the same principle. You should reset it by holding the pawl back and push the plunger back in, then put the housing into the engine, bolt it up, then add the spring and bolt. Nov 5, 2015 · I would like to see some more info on that Suzuki. Also, it's VERY IMPORTANT to replace both sprockets when replacing a chain. If your favorite road speed is found at 4000 RPM, then the new RPM is. You are wise to correct the noise before riding. Gen 2, 2018 KLR (Blackbird) So whenever the RPM hit either 1. NET Forums - The Original Kawasaki KLR Forum Resource > KLR650 Forums - KLR650. #2 · Oct 31, 2023. So I changed my stock front 15T to a 16T sprocket yesterday. hey guys, was gonna post in the intro section first, but i'm afraid i might have a problem. The noise being in the top of the engine is important info to know. Apr 22, 2010 · The doohicky adjusts the BALANCER CHAIN slack. 4000 X (15/16) = 3750. Searching the forums I found that this was a fairly common little upgrade and felt much better about it. If you're still around. - 2) Chain tension: many owners and some shops overtighten the KLR's drive chain; due to the long travel suspension and geometry the KLR needs more slack than other bikes people may be used to. Apr 14, 2013 · 23 posts · Joined 2012. No eye has seen, no ear has heard, *** KLR650, Tweeting long before your kids thought it was cool. Washed the KLR this morning for the first time in a year. I felt it strongly on the right-hand foot peg, so I checked for loose bolts, and I did find that the crash bar bolt that hooks up to the mainframe (between the tank and the seat) was loose Jul 6, 2018 · Hey everyone, Riding in to work this morning around 5k rpm had a sudden loss in acceleration then back to normal. bike on the side stand push up the chain (on the bottom) until it hits the swingarm chain slider close to the mounting bolt (will be about half way down the swingarm). Also inspect the cam chain and tensioner. If your chain has no o-ring seals, remove and throw it away! Get a new Kawasaki chain with sprockets from Eagle Mike. #1 · Mar 25, 2021. You would need a wider swing arm. It looked good, and sprockets were like new. May 28, 2022 · Sunstar 35916. And you probably figured this out an Hour Ago. Chain maintenance was obviously a regular thing, but this is still unmatched. Oct 5, 2006 · First, it appears to me that the balancer chain is of the roller type whereas the timing chain is of the silent type. P. Just swapped, stock 15t drive sprocket for the 16t. Dropped it by a shop scared to drive it thought I might damage it more. NET - Your Kawasaki KLR650 Forum Resource > KLR650 Forums - KLR650. But a coil-bound OEM spring will allow even more play/slack, so more & louder clack, clack, clack during acceleration. The KLR valves tend to lose clearance during normal wear not gain. Too loose is better than too tight, a tight chain will accelerate wear and can ruin the seal at the countershaft. The cam tensioners in our bikes are automatic, so they adjust by themselves. Seems to me Kawasaki could have set it up using the same type chains and adjusters. Chain slack tension is good. While you are rechecking take a look at the automatic compression release on the right end of the exhaust cam. Post your adventures, be it photos, videos, blogs, whatever. Hold it there while you tighten the axle nut. If the tensioner is good the cam chain could still be stretched. Worn camshaft bearings allow the camshaft to move away (slightly) from the valves. But, sometimes I listen a little more closely while looking at the new oil foam a little in the sight glass. It is also on a ratchet, so if you mess with it, you have to remove the whole thing, reset it and reinstall it. " Had new tires put on as well as a chain and sprockets. He fixes the problem, which is related to the rear sprocket, but doesn't provide much detail. After taking it for a drive. #8 · Jan 5, 2023. Jul 8, 2012 · 1531 posts · Joined 2008. 400 Posts. Chain noise after I played it down KLR650 First Generation KLR650. Pulley is wider and would be larger in diameter. 007-. Apr 12, 2012 · Thump_Stump. Hi. May 24, 2006 · I just bought this KLR a few weeks ago and it is making a funny noise inside the engine. I can hear it well when in 1st or 2nd gear, 2nd especially. #3. 520 x 106 link chain, a 43 tooth rear, stock front is 15 tooth but 16 is also popular. #2 · Apr 12, 2021 (Edited) All the parts are available separately. A high whine that is extremely infrequent and erratic. NET > KLR650 Second Generation '08 New Chain Noise after adjustment (see video link) User Name Jan 1, 2010 · When cruising along fast or slow its noise free. Unknown. However, the "valve rattle" is still there, and may even be worse now. Got home, tore everything apart again. Mar 6, 2018 · All Things DOOHICKEY Slight chain ‘werring’ noise after doohickey torsion spring install Apr 18, 2018 · pdwestman. Let it soak and then scrub it real good to remove the factory wax. The rattle only exists after a cold start until the engine warms up. It can sound an awful lot like motor noise. This is definitely coming from the engine. If it has anything to do with KLR 650, this is the place. The first time it worked, but after a while noise have returned again and doing readjustment doesn't work since. i poked around the engine for a while with a screwdriver handle to the ear, and the best i can tell, it's coming from the water pump area. Then coat it with your preferred clear or wax chain lube thoroughly. I tried to fix it up, redoing chain tension on the bottom of the engine. Thanks! Aug 26, 2022 · The service limit for the chain is 323mm for 20 links, but I don't think that's the problem after only 5000km. User Name Jul 27, 2021 · When I bought my fixer-upper 2002 KLR a few weeks ago I found that the stock 2-piece chain adjuster locknut had been replaced with a single nylon-inner locknut. -starts out very soft and gradually gets louder. NET > KLR650 First Generation: Little Noise Mean I Need New Cam Chain?? Jul 22, 2016 · Posted July 31, 2016. When you loosen the adj bolt the spring pulls on the lever to adjust the tensioner sprocket thus tensioning the chain. Do not loosen the mounting bolts unless you want to take it all apart and reset it. Mar 22, 2009 · Posted March 22, 2009. It's got less than 1600 miles. While I was at it, I also gave the chain a really good scrubbing/degreasing. Aug 11, 2010 · Lubing an O-Ring chain is vital for maximum wearlife. Feb 7, 2022 · Devin_dombrowski Discussion starter. Joined Jul 10, 2014. Bingo. Jul 23, 2023 · The noise that you are hearing is Most Likely being caused by TOO TIGHT of Final Drive chain! It Needs to be loose enough to be gently lifted to just almost touch the rear tip of the black rubber underslider of the swingarm when the bike is leaning on the side stand or supported on a vertical stand under the engine. It is a study of the reason why the stock spring and chain tension mechanism fails to perform. The tensioner is being pushed in and out, the cam chain flapping about. PREMIUM MATERIAL - Made of high-quality 6063 aluminum alloy, friction-resistant, with good elastic space, not easy to break, after CNC process treatment, the surface is smooth, and the long service life of the klr650 chain guide is well guaranteed. 'Bout once a week it get's washed and the chain lubed, inspected, (at work- free washing!!) So it's not a rusty lump of sheet, nor forgotten about, I do P. 2022 KLR650 - Pearl Lava Orange. The great Cary Aspy used the same Sunstar 16 for over 60,000 miles. 09' Ticking Valve Low Miles Hi all! Delighted with my recent purchase of an 09' with 1,900 miles, KLR side bags/top case/tank bag/crash bars, loving it!!! It does have a light ticking sound which will increase and decrease with rpms after warm up. May 4, 2014 · Oddometer: 5,440. Jun 5, 2012 · The KLR is pretty quiet compared to my V-1300 with straight Cobra pipes ! It's the kind of noise echoing up at me with the aluminum sheet plate hard against the frame that just sounded pretty rough. #2. Even service mgr. I had to remove the front engine mounts & loosen the slip-on exhaust clamp to get that stupid cover up & out. US Air Force veteran everything eagle mike has-great stuff, -1 EM lowering links, -1 cogent progressive spgs, 18in frt wheel, pure street tires 16/38 gears-low rpm 75-80 cruise,lexx corbin low ims 6. dan, Most likely perfectly normal KLR650 noises. So that is . There are two balancers driven off the crank by this chain in the KLR engine. The missing spark plug end is somewhere in there. I been poking through the forums to find what my KLR's smaller companion is doing. Please refrain from comments about doohickies in general, or whether to replace them prophylactically. M. Only as the bike begins to move. On that note, while the balancer system idler lever has been replaced, some sources report that the replacement springs can and do break. Good value kit: Primary Drive Steel Kit & O-Ring Chain. Wipe down with rag and install. -bike was in neutral and not moving. The result sounds a lot like slightly excessive valve clearance adjustment. Sometimes the mechanical tensioner is between teeth for lock up, or they get rounded over and won't lock, leaving a loose chain. Jul 23, 2023 · 691 posts · Joined 2015. on all my bikes WAY more than the average rider, (anal bike mechanic)! . Apr 19, 2020 · Sounds like there is a lack of tension on the cam chain as explained in the videos below. The noise goes away when I lube the chain but comes back after a day of riding. Noise. Jul 29, 2022 · 5. If the chain is too tight you risk damaging the countershaft seal and bearing as well as possibly the wheel bearings along with premature wear of the Apr 4, 2015 · Remove the center cap and spring. The gen 3 valve cover is a real PITA to get out. Biggest issue I see is having to remove the swingarm pivot to change the belt. Half the price, more then twice the quality. The valves are in spec, the cams are properly timed Apr 11, 2019 · KLR 650. 5398 posts · Joined 2007. Don't keep it at 'ZERO' slack! pdwestman. Each 21 pin segment measured 128. Webcam cams and rockers, drilled banjos, manual chain tensioner, etc. Jan 5, 2023 · KLR-Mule. Hey guys. I dropped a chain last week and it tore up both sprockets (already 10k on them). Lay it out end to end on cardboard. Soupys adjustable links are probably the least compatible thing on my bike. About 30 miles in a bizarre sound has begun. Another is sprocket/pulley size. Noise was not there before sprocket change. 5 or between 3. artman, Feb 3, 2005 #1. Re-mount the body into the cylinder block, then re-install the spring and center cap. I fed the spring and everything back into the hole the way it came out and bolted the housing back up. "It's a friggen motorcycle, it's not supposed to be comfortable, quiet or safe. "Modify at YOUR OWN RISK"! Sep 25, 2009 · KLR 650. Apr 29, 2015 · The engine balancer chain adjustment lock lever, aka Doo-Hickey is silent. 010 inch for the Exhaust Valves, (min spec . It could be a loose valve clearance which would be unusual for a KLR. However, that is not to say that your timing chain is properly adjusted; check your adjuster for function. will get one though. I doubt it is your timing chain, as they should run (projected) more like 200K km. Joined: Mar 17, 2003 Oddometer: 349 Location: Aug 1, 2017 · The first symptom of this type of a failure will be a noisier than normal valve clatter. Any ideas would be appreciated. I have a rattle noise in my KLR 250. Then pray it down with non chlorinated brake parts cleaner and then water. May 11, 2011 · KLR's don't have a bad rep for timing chain issues, yet anything is possible. #1 · Apr 10, 2016 (Edited) I've got a 08 klr 650 with 9000 miles and it rattle's. Reveille. May 4, 2011 · In the thread he explains it as a whirring noise when in motion which definitely comes from the chain. 008 inch for the Intake Valves, (min spec . Got a flat tire this week and upon taking it in was told the chain was "very old and in terrible shape. It's less noisy at higher speeds, or it's probably more difficult to hear it because of wind noise. Nov 17, 2005 · On my 2002 the engine noise began to bug me then one day I started it up and it didn't seem that bad. I currently have about 18k miles on my stock chain. Mar 25, 2021 · 60 posts · Joined 2020. Squeeze the trigger on the side and retract the plunger, simple as that. -******* stethoscope (8" ratchet extension) says it's coming from the top end/cylinder head area. !BEWARE ! Kawasaki KLR 650 , another doohickey video . Gray-haired riders don’t get that way from pure luck. As for the rpms, usually happens around 4000rpm. Mar 4, 2013 · Rotate the wheel a bit to force the axle into the adjusting blocks. Sometimes it will get stuck in one spot and not function as it should. Jul 21, 2014 · I'm getting weird noise from, what it seems, my chain. Take it out and make sure it is not jammed up. Some vendors assemble kits. NET Forums - Your Kawasaki KLR650 First Generation 1987-2007 KLR650 Related Topics Apr 6, 2024 · FloridaKLR. Bike on the side stand. -occurs at low rpm (idle up to about 2500) -doesn't happen until the bike is warmed up. NET > KLR650 Maintenance, Modifications & Technical Support Chain/Sprocket Noise Puzzler User Name Apr 27, 2011 · This is on my 2009 650 KLR. Jul 4, 2010 · I thought for sure I could adjust the cam chain and that would be my solution. The doohicky spring only tensions the adjusting lever. The 'whirring noise' is appropriate for a 'freshly snugged' balancer chain. #1 · Apr 14, 2013. Another common problem with the Kawasaki KLR 650 is with its shifter lever. If it broke off, then it bounced around in the cylinder and got ground up or knocked around at high RPM's. T. 009-. I have installed furniture pads to stop the original rattle. 685 posts · Joined 2022. My engine is making a ticking noise, and its not the valves because it's too inconsistent and it sounds like the cam chain (a friend of mine had the same thing so I know what it sounds like, but that was on a 250 Jan 14, 2009 · KLR650. The first few miles of riding everything seemed fine, but then the noise started. Dec 5, 2007 · KLR650. but the moment you apply throttle the scuffing noise starts, the lower the rpm the more noise. Dec 13, 2010 · Recently (8K miles) when the bike is fully warmed up there's a constant, engine-speed whirring sound from the left lower side of the motor, almost like a chain is too tight. When I recently checked/adjusted my valve clearance recently, I also measured several cam chain spans. It only makes the noise when in gear and moving; revving in neutral (or in gear without moving Oct 31, 2023 · 11072 posts · Joined 2009. Jun 23, 2023 · Which can make the clack, clack noise during quick acceleration. sort of a cross between a muffled whine and a buzz, if that helps any. You can't really hear it when revving the engine without load, but when you're rolling, in low-medium gears and at higher RPMs, it's quite apparent, and taps in sync with the engine turning over. it sounds like a chain rubbing on something. Checked the valves they were perfect, called Eagle Mike told me to Check the front weighted sprocket inside May 5, 2021 · 09' Ticking. Check the oil for sure, but if it runs OK and just makes noise under load, that'd be my first guess. New 43t on the rear, and master link style, x-ring chain. If you pull the clutch in and rev — still there, but much quieter. 5000 X (15/16) = 4688. According to numerous consumer reports published in online forums, the pre-2010 KLR 650s equipped shifting levers with weak welds that had a tendency to fail early. Jun 16, 2018 · 1257 posts · Joined 2014. #4 · Jun 16, 2018. The KLR600 has a chain guide built into the valve cover that will depress the chain slightly, so your thumb Feb 2, 2017 · Take the CENTER cap off and the spring out of the plunger. #24 · Apr 17, 2023. Hope you did that or you may now have a worn out cam chain. Sep 8, 2020 · Pull the left side engine cover and flywheel and verify you have an EM doo upgrade and everything in the balancer assembly is good. In doing some forum searches, I believe that I have addressed the usual suspects. I think above 3500 rpm no more noise even on full throttle I did not do the doohickey, I live far far away from the states. #4 · Sep 25, 2017. pdwestman. Also sudden jerky power loss 3-4k rpm and engine shudder/vibration that goes with the power drop. Jun 23, 2023 · Johntheskier Discussion starter. I thought a dealer trip was in order, instead a . I would not run the engine like that or you could jump a tooth or 2 and screw up the timing. Aug 25, 2017 · I started noticing the strange chain-like noise coming out of mine engine. Looks like your doohickey wasn't bolted down tight and/or the fixing bolt came loose. #1 · Feb 7, 2022. - Check your chain length for grins. "Modify at YOUR OWN RISK"! Jun 28, 2023 · FITMENT - The dirt bike chain guide is specially designed for KLR 650 KLR650 1987-2018 2021-2024, covering most years of KLR650. 004") & . Dec 4, 2018 · I bought a 2009 KLR 650 with 37,000 miles on it 3 months ago. I don't notice the noise when I'm riding but only when I push the bike. Mar 31, 2017 · 15247 posts · Joined 2009. There's another thread (or dozen) about "The never ending doohickey debate. KLR650. My original chain made a noise when going up through the gears. #2 · Jul 8, 2012. These Sunstar sprockets are very good quality, proven to be the best wearing that we know of. Jump to Latest Follow 3K views Jun 5, 2012 · Say you find that your normal, favorite road speed results in the engine turning at 5000 RPM. Check your lower subframe bolt. Sep 2, 2018 · Very straight forward, no problems. When I test rode it, I now hear his pronounced cyclic sound as if something is rubbing. noticed it after the 45 mile KLR Chain Noise? Discussion in 'Thumpers' started by artman, Feb 3, 2005. 40 posts · Joined 2022. This why you should have/read a service manual. Jump to Latest Follow 2K views May 21, 2022 · New chain and some Poly cush rubbers and it runs fine, slack is set to PDWs method; around 3/4" on load but I'm running raising links and stiffer spring. If you own a KLX you have to make a few changes to make the bike work for you. at my local Kawasaki dealer said the chain was Ok and adjusted properly. 2008 through 2018 KLR650 Wrenching & Mods Chain rattle. Sep 15, 2022 · bsailors said: Make sure this is not the infamous cowl rattle. #4 · Apr 17, 2024. NET Forums - Your Kawasaki KLR650 Forum Resource > KLR650 Forums - KLR650. Depress the ratchet pawl and Compress the plunger Back into the body. 📝. ” —Of Fire and the Night, Pat McManus 2016 KLR650 Camo, Dirtracks, EM Doo and AIS block off and KLX jet with 145 main, Watt Man T-Bob, Giant Loop bags, rally dash, Cyclops LED, PowerMadd Risers, Zero Gravity windscreen, Oxford heated grips, Snorkel delete, air box mod, lowered mounts with IMS foot pegs, Yoshi RS2 May 22, 2018 · Hey. I just replaced my rear tire and now I hear the chain making a clicking noise when riding. It is not clacking, slapping , or banging KLR650. A good quick chain tension check is to able to push up the bottom run of the chain and just make contact with the end of the chain slider. The spark plug electrode is gone. Finish the valve adjust/cam installation/ what ever. Nothing rubbing, hitting anything at all. Took it to the dealer and was told that the chain and sprockets are starting to wear. To me if I were smart enough to be a Kawasaki engineer, I would have designed it with the same type chain AND tensioner as the timing chain. Install the tensioner body into the cylinder, install the spring and center cap. Jump to Latest Follow Apr 22, 2013 · 5398 posts · Joined 2007. I took a chance and put a new chain on, and no more noise. That's kinda the standard KLR chain check. After tightening my chain, I'm getting a loud noise. 2002 King Quad 300. there are aftermarket polyurethane cush thingies available too. Wish there were a better means of diagnosing, and a simpler Jul 31, 2009 · The cam chain tensioner, the black thing on the back of the cylinder in behind the fuel tap, is self adjusting. Its a dual overhead cam design, so as the engine heats up, the block expands and takes some of the chain slack out. 15227 posts · Joined 2009. Lose cam chains can scramble valves (big $) Lose balancer is terrible noise and left unchecked will wear stuff out, sprockets the chain and even the cases. Chain noise. In the end, I bought a new OEM front sprocket (with rubber vulcanized on it) to replace the JT Sprocket one at twice the price. 006"). Jun 26, 2014 · The problem isn't the noise - the noise is a symptom. The engine now makes even more rattling noise/tweeting. Did the egale mike doohickey kit but the chain is rubbing on under the adjustment gear it not rubbing really hard but it make a pretty good noise when started and I was wondering is there any way to fix it without replacing the counter balancer gears and iv. May 6, 2013 · Re-did chain alignment, tighter chain, looser chain, everything 5 times over the last 3 months. Haven't seen any belts with a masterlink. #4 · Jul 23, 2023. Its all in the books. There is now also a noise that sounds like a 'lifter tick' on top of the previous rattle that was there. The noise sounds exactly like this clip… This happened to me, along with a noise coming from the same gear, ended up having to pull the clutch side cover off as well, there should be a little screen that the washer is behind, luckily didn’t do any damage to the motor, but make sure you order the OEM washer, I tried some random ones from the hardware store, ended up having to change Feb 2, 2017 · As Tom said it is hard to diagnose a noise over the internet. NET > KLR650 Second Generation Low speed corners under trottle, chain slappin noise. Location: Nor Ca. Shift Lever Breaks Easily. 3209 posts · Joined 2022. I'm having trouble getting my chain tension back where I want, read the 16t upgrade and stick size chain would not be an issue Nov 8, 2010 · The chain makes more noise. 5/4k theres this rattle noise that is heard near the front of the tank-sideways. Posted April 12, 2012. NET > KLR650 First Generation Newbie Chain Noise/Wheel Resistance Question User Name I have an 09 KLR. 5000 Apr 29, 2018 · The best way to tighten this chain is with the mag cover off, so if needed you can help the mechanism tighten and see what is going on. Can anyone please shed some light on this matter. You need. Of course, many serious problems come with a tight chain and alignment, so it must be checked. The bolt in the middle holds the tensioning spring, the other 2 hold it in place. This is why we should only allow re-adjustment of the balancer chain every 5000-7500 miles. 2007 V-star 650 S*O*L*D. If you have an 8 x 30 bolt it will rub on the chain intermittently. If you change from a 15 tooth sprocket to a 16 tooth, the new RPM will be. The cam timing fouls up and if it gets bad enough the chain will wear excessively, the cam chain sliders can be cracked and broken, and, in worst case, the cam timing jump sticking a valve in the piston. And spray it with wd40. A couple flat washers under the head of the bolt will solve the problem. The purpose of an O-Ring lube is to keep the chain from rusting and the O-rings from drying out. " Just some additional ponderings: You changed oil in March. I have not had an oil change cause an increase in noise. Thought it was the doohickey. Jul 15, 2012 · Noise gets a little louder as bike begins to move in first gear and is less apparent at speed and moving through the other gears. Sounds a little like a chain could be lightly tapping against the case. Sounds like your tight enough to not advance on the tensioner clicks, but to loose for the adjustment your on. #3 · Dec 2, 2019. Most years use the same. It is VERY common. 2009 KLR 650. Cold start. NET > KLR650 Maintenance, Modifications & Technical Support excessive noise coming from Cam Chain User Name Aug 13, 2013 · KLR 650. I'm getting a knocking noise from the valve train, when the motor's cold with the choke on and then intermittent when riding over ~2000rpm and was going to dig into it this weekend. Being close to the engine with recording device or human ear amplifies the noise even more. Pulled the valve cover, checked them May 19, 2014 · I have an 09 Versys with 12K miles and I noticed when I turn the rear wheel, I hear a clicking noise. On the topic of the raising links, that was the original source of the ticking. 9MM (5. If you're just coasting with the engine idle: no noise. Your wrench will make noise when the bolt is loosened, but one can't hear the doo-hickey move. This clatter will seem to disapear as the engine is acceleated from an idle. Your noise could just as easily be an untensioned balancer chain. Use a lubricant specifically designed for O-Ring Chains. :character00286: Sep 24, 2017 · 1060 posts · Joined 2009. It's in the top end. It sounds like the chain is rubbing against something, although the chain is in alignment. And check the valve clearances. 2008 through 2018 KLR650 Wrenching & Mods. Set them to maximum clearances and will NOT be doing that job again anytime soon. I'm guessing it's either the tensioner, stretched cam chain or the intake cam lobe, rocker arm/shaft being worn. Feb 11, 2009 · Try this. Jump to Latest Follow Chain rattle. I just replaced the doohickey, so I know its not that. Mar 4, 2023 · Data on 2022+ Gen3 doohickey chain tensioner failures. artman Been here awhile. After seeing a tube of it sitting on top of my cabinet, I decided to re-lube the chain with some Mobil 1 Synthetic grease, lovingly caressed with my bare hand onto all surfaces of the Jul 31, 2022 · Registered. OEM is 8 x 28. So time for a new one. "Modify at YOUR OWN RISK"! Still riding my 1987 KL650-A1. But I've come to realize that there is no manual adjustment. 25 furniture pad fixed it. Most simply replace the mechanism for the upgraded EM parts, but the rest is ignored. NET > KLR650 First Generation: Chain noise after I played it down Oct 11, 2006 · engine noise. That grind mark arch in the case is where the doohickey was being worked back and forth by the idler gear for the balancer chain because the idler was being pulled around by engine rpm. I might check the oil now and do another oil change and look for bits/shavings in the oil. 6 just lotsa good stuff. Cam chain tensioner is self adjusting via internal spring and ratchet mechanism and does not require periodic maintenance. The KLR650 and it's mechanics prefer to set the valve tappet clearances near or at maximum specs. A loose cam chain will make that noise. #2 · Apr 1, 2017. Show off your **KLR 650** (or **KLR 250** or **KLR 685**)! Post DIY guides to farkles and modifications, or photos of your in-progress or completed mod. 07 in) or more which is the service limit. You can try to remove the stock chain tensioner. Rattle no longer exist. Chains and sprockets usually last around 24000km, but if the chain has been getting rusty for a long time, it may be shot. It should diminish in a few hundred miles. Fits 1996-2018 & 2022+ KLR650. The doo is all in the bottom engine case so is not relevant to a noise in the top. Apr 11, 2023 · “Poking at a campfire with a stick is one of life’s great satisfactions. -Waynem. May 14, 2012 · Grease As A Chain Lube. #2 · Apr 22, 2013. I'll bet you already figured this out. I tried adjusting the doohickey, but no change. I'm sure it can be done but the bigger question would be why. Apr 12, 2021 · klr4evr. The wind noise is supposed to hurt your ears, the seat should be hard and riding it should make you shit your pants every now and then. 6 posts · Joined 2022. S. Jul 4, 2023 · Saw this video that comes in two parts. Check this out. Chain. If the bike in neutral or in gear with the clutch in and the throttle is turned I do not hear the above noise. Jul 22, 2022 · A KLR has an open chain, exposed to the elements. All RK O-Ring chains are injected at the factory with a lifetime supply of internal lubricant. Then, pull the valve cover and verify the bike has not suffered a low oil condition with the previous owner. Good, Bad or anywhere in-between! But, if your balancer chain gets looser because the doo or the spring is BAD, one might be able to notice more vibes on the first start-up. For what it's worth, I own a 1994 KLR250 and I rebuilt the whole top end. I set my valve lash, fired the bike for the first time and was immediately concerned with the valve noise. Replaced it with eagle Mike's using the torsion spring, it helped some but the noise is still there. All noise gone. Chains are like tires. pdwestman and SirMarksAllot. Part 1. Even the counter ballance chain could be easily heard, about three times as loud, and there was also a high pitched whine on slow accleration that Apr 10, 2016 · 50 posts · Joined 2016. NET > KLR650 Maintenance, Modifications & Technical Support TIMING CHAIN noise problem on 1994 KLX 650 User Name Dec 29, 2017 · Details of the noise: -Metallic ticking noise. Starts first kick when engine is warmed. Buy a manual cam chain tensioner from Krieger and never worry about it again. The purpose is to collect data about the 2022+ Gen3 doohickey. . #1 · Jun 23, 2023. I'll kick start this thread. Anyone have any ideas as to what it might be? The motor is in a 2004 KLR 650 with only 7k miles on it. mymmjxclicqgkayjnpuv